Inspection at the Speed of Light: Faster Output, Zero Defects
Future-proof your shop by taking advantage of the many advantages of video inspection systems, including automated documentation and the ability to detect microscopic defects in complex metal parts.
Automatic and Highly Complex Measurements at the Highest Levels
The ZOLLER (Ann Arbor, MI) »titan« is a universal high-end tool measuring machine for tool manufacturers and tool grinding and regrinding shops. The ZOLLER »titan« enables simple, fast, and profitable manufacturing processes: even highly complex measurements can be performed with accuracy, fully automatic and independent of the operator. A tool inspection report is available at the touch of a button.
From random sampling to complete checks, the »titan« can measure and document more than 100 parameters of precision tools without contact by using high-precision, multi-sensor technology.
You can be sure you’re using measuring technology at the highest level with the »titan«, setting the stage for higher quality manufacturing with your tooling.
Revolutionary Design Offers New Capabilities at a Lower Cost
Starrett-Bytewise (Columbus, GA), a manufacturer of laser-based measurement systems and industry leader in profile laser measurement, and a division of The L.S. Starrett Co., has introduced the Profile360™ Blue Real-Time In-Line Laser Measurement System for continuous 2D profile inspection, the fifth generation in its Profile360 Line.
The new streamlined design includes new software and hardware offered in a compact footprint at a lower cost than previous generations. An embedded processor onboard eliminates the need for a separate PC interface, and the new Profile360 Blue contains one wavelength sensor model, saving additional costs by reducing the number of spare sensors required. Expanded field-of-view options, including 60 mm, 120 mm and 180 mm, provide larger inspection envelope capabilities in a smaller package.
Profile360 Blue continuously monitors key profile dimensions in complex shapes and features to assure quality and avoid the high cost of defects. The system acquires thousands of data points around the profile and matches them to a CAD template, where measurement parameters such as width, thickness, gap, radius, and angle are extracted. Measurement parameters are compared to allowable control limits and displayed on the operator’s terminal with a pass/caution/fail status indicator.
Large-system Performance on Real World Shop Floors
The L.S. Starrett Co. (Athol, MA) announced the launch of the HDV250, a next-generation digital comparator that is engineered to deliver superior surface illumination, clearer image quality and enhanced measurement accuracy for manufacturing environments.
The HDV250 modernizes the trusted optical comparator workflow by replacing the traditional projection screen with a high-resolution camera and digital monitor while maintaining precise crosshair-based measurement methodology. The result is sharper visualization, more reliable surface feature identification, and improved inspection consistency.
At the core of the HDV250 is an integrated LED ring light-based surface illumination designed to provide enhanced surface contrast and clearer edge definition across a wide range of part finishes, especially for features that cannot be backlit. The advanced lighting system improves image clarity, allowing operators to inspect with greater confidence and micron-level precision.
The HDV250 integrates:
- Micron-level accuracy.
- Advanced measurement algorithms.
- Digital traceability for validation and reporting.
- Inspection integrity that supports compliance requirements.
Operationally, manufacturers benefit from:
- Easy transition with minimal training when upgrading from a traditional comparator.
- More reliable inspection of surface features or features that cannot be backlit.
- Floor-ready, compact footprint.
- Full digital documentation for quality assurance.
- An accessible price point for small and mid-scale operations.
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