Menu Close

The Basics of Safety: Behavior-Based Safety vs. Process-Based Safety

In Part Two of his back-to-basics series, Phil La Duke of Rockford Greene explores why the widest gulf between safety philosophies lies between these two of the more popular systematic approaches.

Part Two of our back-to-basics series explores why the widest gulf between safety philosophies lies between these two of the more popular systematic approaches.

Behavior-Based Safety, or BBS as it is often called, is an approach to worker safety based on a combination of behavioral science research, organizational behavior, and behavioral psychology. In broad strokes, BBS is based upon the idea that the vast majority of injuries are caused by unsafe acts and the safety of the workplace can be significantly improved by activities aimed at reinforcing safe behaviors and raising the awareness of unsafe acts.

There are many different BBS systems and the popularity of the methodology has grown exponentially in recent years. The system is particularly attractive among business owners and safety professionals that are frustrated by a pattern of injuries that could have been easily prevented had the injured parties simply exercised a modicum of care. BBS systems seek to impart accountability for safety to workers while encouraging safe behavior through feedback and incentives.

While much recent research has been done supporting BBS systems, many of the basic concepts are rooted in the work of early behavior and industrial psychologists, must notably Fredrick Taylor and Herbert Heinrich. In 1911 Fredrick Taylor published his seminal work, The Principles of Scientific Management, which advocated the use of the scientific method in managing workers to improve productivity. Scientific management techniques promoted standardizing work around the optimization of jobs to the point where workers could be taught and managed against a single standard way of doing the job. These scientific techniques eventually evolved into the discipline of industrial engineering.

In 1926 Hebert Heinrich, while working at the Travelers Insurance company, published Incidental Cost of Accidents to the Employer. In this and subsequent works he concluded that the vast majority of injuries were caused by controllable unsafe actions.

The Behavior Based Safety philosophies grew from the belief derived from these and other bodies of work that the best way to reduce injuries is to modify the behaviors that are most likely to cause those injuries. Over time, however, there have risen numerous BBS methodologies and practitioners that do not always agree on the optimum formula for affecting behavioral change, even though their systems typically share these three commonalities:

Promotion of Awareness. A workplace that is heavily invested in BBS is likely to employ numerous visual tools designed to remind workers of the importance of working safely and to encourage workers to be mindful of the consequences for not working safe. One especially popular promotion is the incorporation of posters drawn by the children of the workers, underscoring the impact that a serious injury will have beyond the workplace.

Incentives. BBS proponents believe that providing incentives for working safe plays an important part of any safety system. Incentives for working safe can range from simple financial bonuses for a specified period where no workers were injured to complex safety games and contests with elaborate prizes.

Safety Observations. In safety observations an experienced worker – typically a supervisor or safety professional – will watch a worker do his or her job, after which the observer provides feedback on the safety with which the worker completed the job. The point of observing the work being performed is to point out unsafe acts and offer tips for making the job safer.

Subscribe to learn the latest in manufacturing.
Among those promoted was Jeff Schemel, who has been named president of REGO-FIX USA, having served most recently as general manager.
HWR Workholding USA has announced a new sales representative partnership with TurboTech Machining LLC, a provider of precision manufacturing services.
Bystronic has acquired the Tools for Materials Processing division of the U.S. company Coherent Corp. and is reviving the Rofin brand to support access to new markets in medical technology and the semiconductor industry.
Precision, repeatability, and process optimization are essential across all sectors of modern manufacturing. Whether producing hardened steel drivetrain components, aerospace-grade titanium structures, or complex parts…
The 5-flute solid carbide end mill is a workhorse for helical interpolation.

Sign Up For e-Newsletter

eNewsletter Signup
Organized by SME
13 Apr
Mon, Apr 13, 2026 - 12:00 am
Thu, Apr 16, 2026 - 11:59 pm
415 Summer St., Boston, MA, United States, 02210
Organized by SME
14 Apr
Tue, Apr 14, 2026 - 12:00 am
Thu, Apr 16, 2026 - 11:59 pm
415 Summer St., Boston, MA, United States, 02210
Wed, Apr 22, 2026 - 12:00 am
Fri, Apr 24, 2026 - 11:59 pm
285 Andrew Young International Blvd NW, Atlanta, GA, United States, 30313
Sun, May 17, 2026 - 12:00 am
Thu, May 21, 2026 - 11:59 pm
601 Loyola Ave., New Orleans, LA, United States, 70113
Mon, Sep 14, 2026 - 12:00 am
Sat, Sep 19, 2026 - 11:59 pm
2301 S. Dr. Martin Luther King Jr. Drive, Chicago, IL, United States, 60616
Organized by SME
21 Oct
Wed, Oct 21, 2026 - 12:00 am
Fri, Oct 23, 2026 - 11:59 pm
3150 Paradise Road, Las Vegas, NV, United States, 89109
Tue, Nov 03, 2026 - 12:00 am
Fri, Nov 06, 2026 - 11:59 pm
3150 Paradise Road, Las Vegas, NV, United States, 89109
Organized by SME
11 May
Tue, May 11, 2027 - 12:00 am
Thu, May 13, 2027 - 11:59 pm
1305 Memorial Ave., West Springfield, Massachusetts, MA, United States