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New Series of Exchangeable Drill Inserts for Holemaking in High-strength Steel

Walter USA presents the new P6011 series inserts for drilling steels and cast irons with the D4140 and D4240 drill bodies.
Walter USA P6011 exchangeable drill inserts for steel
Walter USA’s new P6011 Exchangeable Tip Drill.

Walter USA LLC presents the new P6011 series inserts for drilling steels and cast irons with the D4140 and D4240 drill bodies. The P6011 Exchangeable Drill Inserts are made of the WPP25 grade, which features a fine-grained carbide substrate and an AlTiN (aluminum titanium nitride) coating deposited via HiPIMS (high-power impulse magnetron sputtering) for a high level of wear resistance and maximum tool life.

A gold-colored ZrN (zirconium nitride) top layer coating provides the best wear detection. The inserts have an optimized geometry for enhanced centering properties and a corner protection.

The primary application for the P6011 Exchangeable Drill Inserts, which will be replacing the older P6001 series inserts, is drilling high-strength steels with a hardness up to 43 Rc (ISO P material group). The secondary application is drilling cast iron (ISO K material group). The insert is designed to work in tool bodies up to 7 × D without pilot drilling.

An exchangeable-tip drill with a P6011 insert is suitable for producing blind and through holes in a solid workpiece and stack drilling (laminate drilling). The P6011 Exchangeable Drill Inserts are available from 12 to 38 mm in diameter, including inch nominal sizes.
Potential benefits include outstanding process reliability when drilling high-strength steel, improved cost efficiency through simple wear detection and significantly increased productivity.

walter-tools.com

About Walter USA LLC

Walter, a global leader in the metalworking industry for over 100 years, offers a wide range of precision tools for milling, turning, drilling and threading applications. The company helps customers in the aviation and aerospace industries, automotive, energy, and general metalworking industry improve process reliability and increase productivity. As an innovative partner capable of creating digital process solutions for optimal efficiency, Walter is pioneering Industry 4.0 throughout the machining industry. With Regional Headquarters in Greer, SC, Walter markets its competence brands Walter, Walter Titex, Walter Prototyp and Walter Multiply through a network of channel partners and field engineers across the USA, Canada, Mexico and Brazil.

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