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Complete Solutions for the Entire Process Chain to be Displayed at EMO

KASTO introduces advanced sawing, storage, and automation solutions at EMO 2025, highlighting seamless material flow and Industry 4.0.
KASTOwin sawing machine in operation cutting metal stock
KASTOflow unpack is designed to ergonomically unpack production board stacks that weigh up to five tonnes.
KASTOflow unpack system rotating heavy sheet metal package
KASTOsort tower is a space-saving solution and automates the sawing and storage process.
KASTOsort robotic system stacking cut pieces onto pallets
KASTOload roller conveyor for loads up to twelve tonnes with coolant return.

Effective material handling in the metal industry requires advanced systems at every stage of the value-added chain. KASTO sawing and storage solutions offer complete automation from goods receipt to shipping, ensuring seamless material flow and productivity.

Streamlined Goods Handling

KASTOflow unpack addresses the challenge of manual sheet metal unpacking. Its drum-shaped rotating device can turn packages weighing up to five tonnes, enabling easy removal of packaging straps, film, and pallets. Vertical and horizontal guides then precisely align the sheets, preparing them for automated storage systems.

Increased Flow Rate with KASTOload

The KASTOload system improves material feeding at sawing machines. A cross-moving double roller conveyor minimizes downtime, handling tasks in parallel with active cutting. On the outfeed side, a carousel sorting system picks up Euro pallets and containers, while a lifting unit positions pallets for efficient transfer.

KASTOsort Robotics for Full Automation

KASTOsort robot systems palletize and pick orders independently, without user programming. The robot automatically calculates stacking patterns for optimal density. The KASTOsort tower, winner of the 2024 “Product of the Year” award, integrates sawing, sorting, and storage into a compact footprint, operating 24/7 with a drive-through station for flexible, personnel-free access.

KASTOload conveyor feeding sawing machine with metal bars
KASTOlogic mobile is a platform-independent and mobile solution designed for monitoring the entire warehouse.

Smart Sawing Technology

At EMO 2025, KASTO will highlight intelligent sawing with the KASTOwin, KASTOmicut, and KASTOtec series. Paired with KASTOlogic WMS, these machines optimize cuts and adjust feed rates automatically. Integration with existing systems is seamless via OPC UA or MQTT. New ProControl and ExpertControl systems introduce a simplified interface, offering “Simple Mode” and practical features for enhanced performance.

End-to-End Digital Solutions

KASTO demonstrates how sawing, storage, and handling form a digitally connected process. By streamlining interfaces and reducing downtime, its solutions create the foundation for Industry 4.0 in metal processing. Existing systems can also be upgraded to current standards.

kasto.com

Visit KASTO at EMO 2025

KASTO will present its innovations at Hall 17, Stand C54. Businesses seeking automation, reliability, and efficiency in metal sawing and storage can explore the full range of solutions on display.

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