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Next-gen Indexable Milling Grade Overcomes the Toughest Stainless Steel Machining Challenges

Sandvik Coromant introduces the GC1240, an indexable stainless steel milling grade with nano power excellence.
Sandvik Coromant GC1240 milling grade insert for stainless steel machining applications
Powered by an innovative nano-multilayer PVD coating produced with Sandvik Coromant's unique Zertivo coating process technology, GC1240 resists thermal cracking and abrasive wear.

Sandvik Coromant, the leader in cutting tools and tooling systems, recently launched GC1240 — the next-generation indexable milling grade engineered to overcome the toughest stainless steel machining challenges and deliver unwavering performance.

Powered by an innovative nano-multilayer PVD coating produced with Sandvik Coromant’s unique Zertivo coating process technology, GC1240 resists thermal cracking and abrasive wear. Its stable edge line ensures secure machining with predictable tool life, from light roughing to finishing in both wet and dry conditions.

The continuous development of Zertivo amplifies GC1240 milling grade capabilities. The advanced nano-multilayer coating, a combination of TiAlN and TiSiN, delivers a rare synergy of edge line toughness and wear resistance, typically considered a trade-off in conventional grades.

GC1240 milling grade with Zertivo coating showing wear resistance and edge stability
Application featuring grade GC1240, which is designed for reliability, and withstands harsh machining environments where flaking and chipping often limit tool life.

“GC1240 is capable of machining stainless steel at higher cutting speeds in dry conditions — in some cases up to 20% higher than wet machining,” said Wayne Mayson, global product application manager for grades at Sandvik Coromant. “This enables lower energy consumption, more parts produced in less time and reduced coolant usage, contributing to reduced CO2 emissions and improved sustainability.”

“GC1240 is the first-choice indexable milling grade for stainless steel, particularly austenitic materials, in stable conditions,” said Mayson. “GC1240 unlocks higher productivity, lower cost per part and new sustainability opportunities through impressive and tangible results.”

Designed for reliability, GC1240 milling grade withstands harsh machining environments where flaking and chipping often limit tool life. Its ability to run dry makes it an ideal choice for applications where coolant reduction or elimination is required.

Grade GC1240 is the recommended grade for light roughing to finishing of stainless steels using strong, positive and sharp geometries. It also performs effectively in heat-resistant super alloys and titanium at recommended cutting speeds. In total, 13 Sandvik Coromant CoroMill families are now available with GC1240 milling grade, including 77 individual articles.

About Sandvik Coromant

Together with our customers and partners, Sandvik Coromant leads the way toward a sustainable future, supplying tooling solutions to the world’s engineering industries. Over eight decades of hands-on experience have given us a wealth of knowledge in metal-cutting and machining. This expertise transforms every challenge into an opportunity for innovation, collaboration and progressive solutions. We aim to create positive change by promoting sustainability, efficiency and growth to shape a future where innovation thrives. Part of global industrial engineering group Sandvik, Sandvik Coromant is shaping the future together.

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