Cold Saw Revolutionizes Pipe Cutting for OCTG and Other Industries| Fabricating & Metalworking

Cold Saw Revolutionizes Pipe Cutting for OCTG and Other Industries

RingSaw machines from Graebener-Reika rotate the blade by turning the outside diameter and the enlarged center hole is for cutting instead of the traditional spindle design. This innovation leads to a reduction in tool costs by 50 to 80 percent while at the same time increasing performance by 30 to 60 percent.

The RingSaw™ from Graebener-Reika is capable of cutting tubes, bars, and profiles with diameters ranging from 10 mm to 610 mm, and wall thickness from 1 mm to 150 mm. The machine is operated electro-mechanically without hydraulics, and is therefore oil free. The cutting process is either dry, with a mini-coolant, or with flood emulsion.

Graebener-Reika, Inc. (GRI; Reading, PA) a provider of machinery for processing tube, pipe, bar, plate and sheet metal, transforms the cold saw cutting process with its RingSaw line, ideally suited for the high strength materials found in Oil Country Tubular Goods and other demanding applications.

Instead of cutting with the outside diameter of the blade, RingSaw puts teeth in the enlarged center hole which, when compared to conventional carbide saws, changes and improves the dynamics that affect cost and quality of finished pieces.

RingSaw machines rotate the blade by turning the outside diameter and the enlarged center hole is for cutting instead of the traditional spindle design. This innovation leads to a reduction in tool costs by 50 to 80 percent while at the same time increasing performance by 30 to 60 percent.

“We are talking about six-figure amounts that can be saved each year,” explains Rich Marando, the president of Graebener-Reika. “One of our customers, a renowned manufacturer of rolling bearing rings, confirmed these savings using Ringsaw to cut bearing blanks of material grade 100Cr6, pre-hardened, diameter of 73 mm and a wall thickness of 12.6 mm.”

One way the RingSaw achieves superior performance over conventional blades is in better chip management. It uses milling-type carbide inserts that take a greater bite than regular cold saw blades. This increases material removal rates and results in larger chips that are easier to recover and do not stick to the machine’s sides thus improving maintenance characteristics.

Although teeth on a RingSaw are more substantial than traditional cutting blades, they are actually more versatile. The teeth are mounted with machined seats and screws rather than soldered to the blade. When an edge becomes dull, an operator rotates the insert to one of four fresh edges and the insert is replaced after all four edges have been used. Additionally, the teeth are tapered into contact with the workpiece gently to virtually eliminate burrs, which contributes to cost savings in the finishing stages.

Every RingSaw machine is equipped to support wet or dry cutting, integral cutting fluid and chip management systems. Cost benefits and cycle time gains are substantial for pipes and couplings. Rounds, shapes, hollows and solids are easily accommodated.

The RingSaw design was pioneered from the whirling machine concept developed by Procon, which was acquired by Reika in 2009. World-class engineering from the Graebener Group brought RingSaw to fruition. The machine works by feeding a work piece along the X-axis through the hole in the blade’s center, and the blade oscillates on a Y-Z slide table to make the cut.

Graebener-Reika, Inc., 20 Oesterling Drive, Reading, PA19605, 610-621-2536, Fax: 610-621-4529, www.gr-inc.com.

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