Special Inserts Grinding Package: A Powerful, Flexible, and Universal Software Solution
ANCA, a global leader in CNC grinding technology, is launching InsertsPRO, its new Special Inserts Grinding Package. This powerful, flexible, and universal software solution supports manufacturers operating in the fast-growing insert grinding market—an industry estimated in the billions globally, with indexable inserts representing a major share of cutting tool consumption.
InsertsPRO supports ISO-standard inserts sourced from global catalogues—as well as customer-specific special inserts designed for optimized applications—within one seamless, automated platform. Developed for flexibility, speed, and premium-quality output, InsertsPRO enables tool makers to reduce costs, optimize cycle times, and future-proof their production.
Manufacturers can leverage ANCA’s MX7 platform to access the full functionality of InsertsPRO, with additional process optimisation—such as wheel capacity gains and per-part cost reductions—achievable across other ANCA platforms.
“InsertsPRO is ANCA’s answer to the market’s demand for a universal, high-performance insert grinding solution,” said Eduard Kleinschmidt, ANCA Inserts Product Manager. “With unmatched flexibility and automation, it empowers our customers to produce inserts efficiently, accurately, and profitably – all within one intuitive software environment. Grinding inserts without limits is absolutely what we can now deliver.”
High-Quality Tools and Profitability in One Package
InsertsPRO delivers:
• Faster setup and changeovers through automation and smart workflows
• Reduced operator intervention and downtime for greater productivity
• Lower production costs with optimised grinding strategies
• Advanced simulation for first-time-right production and fewer scrap parts
• Seamless integration into existing ANCA ToolRoom RN35 workflows
Whether for threading tools in automotive, profile inserts in aerospace, or custom geometries in medical machining, InsertsPRO provides manufacturers with exceptional flexibility, automation, and profitability.
Why InsertsPRO is Making a Difference
Indexable inserts play a crucial role in modern machining for industries including automotive, aerospace, medical devices, and advanced materials. Manufacturers are increasingly seeking solutions that minimise setup times, support frequent changeovers, and scale automation to ensure consistent quality. Demand continues to rise for specialised profile inserts capable of delivering tighter tolerances, higher productivity, and reduced material costs.
“InsertsPRO isn’t just software—it’s a future-ready platform that transforms insert grinding into a smart, automated, Industry 4.0 process,” added Eduard Kleinschmidt. “We’re proud to bring ANCA’s innovation, precision, and reliability into the insert segment, giving our customers a competitive edge in a fast-growing market.”
Flexible Grinding with Practical Automation and Productivity Features
Fully integrated into ANCA’s ToolRoom RN35 software, InsertsPRO is available as an upgrade for existing users, bringing modern insert-grinding functionality to current machines. The package includes:
• Advanced Simulation Tools – High-resolution 3D visuals, grinding-path simulation, and integrated measurement
• Flexible Profile & Rake Face Design – Profile editor or DXF overlay with precise lead-in/out control
• Multiple Cutting-Edge Support – Uniform edge geometry with automated X-axis rotation
• Flexibility in Clamping Orientation – Faster changeovers with advanced transformation
• Optimised Relief & Rake Grinding – Wide range of styles, wheel types, and compensation options
• CIM3D Integration – Process validation, collision detection, and optimisation for first-time-right production
Future-Ready Insert Grinding
As Industry 4.0 reshapes manufacturing, InsertsPRO positions ANCA as a key partner for modern insert production, offering a software-driven solution without limits. By combining automation, flexibility, and precision, InsertsPRO helps cutting tool manufacturers scale efficiently, adapt to evolving applications, and achieve consistent quality across a diverse range of insert types.
